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TKART magazine Under Review | PHDG 18: the new DELLORTO carburetor FIA Karting 2026 approved for the MINI categories
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PHDG 18: the new DELLORTO carburetor FIA Karting 2026 approved for the MINI categories

Giacomo Mantovani
10 June 2026 • 23 min. read
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FIA KARTING

HOMOLOGATION
The DELLORTO PHDG carburetor is FIA Karting homologated from 2026 in two different configurations: 09854 (054-CA-15 approval) and 09860 (054-CA-25 approval). The body of the carburetor is identical in both configurations, what changes is the type of emulsifier used: in the 09854 version the AU type is used (without radial holes), in the 09860 version the AN type (with radial emulsion holes). If in the races that refer to the international FIA Karting regulations the use of both versions is permitted at the discretion of the mechanic/driver/trainer, in the Italian ACI Championship (and in all those national championships that refer to the regulations of this championship) only the use of the 09854 version is permitted.

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FLOAT-TYPE

TYPE
The DELLORTO PHDG belongs to the float-type ("needle") type, different from the membrane ones for fuel management. The air flow depends on the opening of the gas valve, while the mixture is regulated by the variable position of the conical needle with respect to the atomizer. The flow of fuel is managed by the system formed by the float and the needle valve inside the tank which guarantees a stable supply even in "extreme" dynamic conditions, typical of track use.

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GUILLOTINE

VALVE
The PHDG is equipped with a cylindrical valve in aluminum alloy which, based on the position of the accelerator, has the task of opening (or closing) the diffuser duct and regulating the position of the conical needle.

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CASTING

PRODUCTION
The body of the PHDG is made of aluminum alloy via die casting process. The blank is subsequently machined with CNC machines in specific areas, such as the threads of the jet and atomizer seats or the coupling surfaces of the bowl. The external part of the carburetor body, however, is not CNC machined, but subjected exclusively to a shot peening process.

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18 mm

VENTURI DIAMETER
For use in karting, the PHDG is designed with a Venturi diameter of 18 mm, in compliance with the size imposed by the FIA ​​Karting regulations.

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For many years, there were no significant developments in float-type carburetors (see "The Float-Type Carburetor") for MINI category engines. Suffice it to say that the design of the best-selling model in this sector until 2025, the DELLORTO PHBG 18 (for more information, read "Under Review | The DELLORTO PHBG 18 carburetor of the MINI"), dates back to the second half of the 1970s. For the 2026-2028 FIA Karting homologation cycle (dedicated to engines, carburetors, intake silencers, and ignitions), the Italian company DELLORTO introduced a major innovation: the new PHDG. This carburetor was created as a direct response to the challenge posed by competitor Tillotson with the FM18 model, which in the three-year period 2023-2025 challenged the sporting leadership of the PHBG 18, especially in multi-brand competitions both nationally and internationally. For this reason, DELLORTO is taking an important step: the release of the PHDG coincides with the definitive exit of the PHBG 18 from competitions requiring FIA Karting-approved components, as its certification has not been renewed (this model, however, continues to be used in several other categories, especially single-make championships). This marks a clear break with the past. The PHDG is designed as a carburetor specifically for racing applications, with compact dimensions and a revised diffuser geometry to improve airflow consistency and increase the effectiveness of the vacuum on the fuel circuit. This is complemented by a lighter body and much more. To learn more about the innovations introduced by DELLORTO, we visited the company's headquarters in Cabiate, Italy, about 30 km north of Milan, where the manufacturer's technicians showed us in detail all the solutions implemented.

Compared to the PHBG, the new DELLORTO carburetor is lighter (by approximately 34%) thanks to its aluminum alloy body.
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All components of the DELLORTO PHDG 18 mm carburetor available for the 09854 configuration: [1] carburetor body, [2] manual choke control, [3] starter jet, [4] cylindrical throttle valve, [5] conical needle with circlip, [6] throttle valve return spring, [7] aluminum ring nut top cap, [8] throttle valve spring bottom cap, [9] nozzle, [10] atomizer, [11] silicone tube for the side fuel vent, [12] anti-splashing bottom cap, [13] float pin, [14] 4 g monobloc float, [15] main jet, [16] idle jet, [17] needle valve, [18] idle adjustment screw, [19] float bowl O-ring, [20] float bowl cap O-ring, [21] idle adjustment screw, [22] brass fitting for the fuel inlet, [23] bowl cap, [24] bowl fixing screws, [25] aluminum bowl.
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The author of the article, Giacomo Mantovani, in conversation with DELLORTO technicians Giuseppe Riva (left) and Guido Radaelli (center).
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The two configurations are distinguished by the type of atomizer/emulsifier used: without radial holes (AU series), with direct fuel intake, and with radial holes (AN series), which introduce emulsion air, modifying the behavior of the maximum circuit. The choice of configuration affects the progression and response of the engine and is linked to the overall definition of the kart's setup rather than to a specific type of use.
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DELLORTO carburetors typically feature a single acronym to summarize their key product features. For example, in the PHBG 18 BS acronym, the first letter, "P," indicates the carburetor type (cylindrical valve - piston); the second, "H," stands for horizontal (diffuser axis); and "BG" identifies the carburetor family. Finally, the BS acronym, "B," indicates the engine-side and intake-side connection configuration, and "S" indicates the position of all carburetor adjustments (in this case, they are on the left). For the new PHDG, this logic has been partially maintained and partially reinterpreted: the acronym "PH" identifies the cylindrical design of the duct and the carburetor family, while "DG" pays homage to the company's founder and president, Giuseppe Dell'Orto. This choice underscores the strategic importance of this product within the range. This table provides a comprehensive overview of the nomenclature used by DELLORTO for its carburetors.
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The now historic PHBG carburetor, predecessor of the PHDG examined in this article, continues to enjoy significant popularity in the aftermarket and in entry-level scooter/kart applications, with worldwide sales of approximately 45,000–50,000 units annually. However, it has reached a technical limit that has justified its replacement for more advanced racing applications such as those in the MINI kart categories.

The PHDG 18 represents a significant qualitative leap for the DELLORTO range intended for the MINI karting categories. The development of this carburetor was characterized by a particularly rapid design cycle, made possible by the consolidated experience of DELLORTO's Research and Development department. This significantly reduced the number of iterations between design, prototyping, and validation, streamlining work phases that would normally require more time. The result is an extremely efficient development process, based on the company's in-depth expertise and a high ability to anticipate potential critical issues from the early design stages.

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